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Fine-tuning automation in the stamping workshop
From manufacturing steel strips to assembling the fuselage, ensuring efficient production means providing a solid foundation for your conveyor system. After all, your goal is to continuously supply materials to downstream processes while minimizing waste.
Haichen Industrial Control——Hot Air Furnace Combustion Control System
The entire system uses a PLC+HMI control method, allowing automatic ignition and operation of the hot air furnace on the HMI, as well as monitoring parameters during normal combustion. Siemens 1200 and 1500 series PLCs, after expansion, support various communication protocols such as Profinet, Modbus, Profibus-DP, etc., enabling communication and integration with the older 300/400 series PLCs and control systems commonly used in cement plants and steel mills, achieving remote control of hot air furnace ignition in a safe and reliable manner.
Fully Automatic Centrifugal Casting of Nylon Tubes
This automated production line is a linear type production line used for continuous production of nylon tubes. It mainly consists of robots and their track systems, nylon tube centrifugal mold frames and molds, circulating oven conveyor systems, casting feeding systems, demolding unloading systems, and automated control systems. The linear production line is arranged in a horizontal ground linear structure. The robot moves back and forth along the track in a linear motion, controlled by a PLC program for precise positioning to ensure accurate robot operation.
Nanyang Hanye Special Steel Co., Ltd. 55-meter cold bed body and loading/unloading mechanism electrical drive control system
The electrical drive control system for the 55-meter cooling bed body and loading/unloading mechanism of Nanyang Hanye Special Steel Co., Ltd. is a supporting project for the power distribution device and drive control automation system of the continuation of the 3500mm finishing mill's legacy drive and finishing line drive automation system. It mainly undertakes the control systems for the heating furnace area loading roller conveyor and unloading roller conveyor, the rolling mill area rolling and cooling roller conveyor control, the ACC outlet roller conveyor drive system, the supporting 55-meter rotary table cooling bed (No. 3), No. 2 cooling bed unloading roller conveyor, 32-meter transfer rack, 16-meter transfer rack, finishing line roller conveyor drive system, and its supporting basic drive automation details.
Hot Air Furnace Combustion Control System
The entire system uses a control method of PLC+HMI, allowing automatic ignition and operation of the hot air furnace on the HMI, as well as monitoring parameters during normal combustion. The Siemens 1200 series PLC, after expansion, supports various communication protocols such as Profinet, Modbus, Profibus-DP, etc., and interfaces with older 300/400 series PLCs, 1500 series, and control systems in cement plants and steel mills to achieve remote control of hot air furnace ignition, ensuring safety and reliability.
Haichen Industrial Control Video - Making Control Board
The video shows our Haichen Industrial Control engineers making a control board for a certain project.
Haichen Industrial Control Video - Equipment Testing Workbench
This is our Haichen Industrial Control workstation used for testing Siemens products, and it is also used for some project debugging.
Haichen Industrial Control——Fully Automatic Centrifugal Casting of Nylon Tubes
Mainly composed of robots and their track systems, nylon tube centrifugal mold frames and molds, circulating oven conveyor systems, casting feeding systems, demolding unloading systems, and automation control systems. The linear production line is arranged in a horizontal ground linear structure. The robot moves back and forth along the track in a linear motion, controlled by a PLC program for precise positioning to ensure accurate robot operation.
Haichen Industrial Control Video - Siemens IPC377E and IPC127E
The SIMATIC IPC377E is an industrial panel PC available in three different sizes: 12, 15, and 19 inches. It is equipped with an Intel Celeron quad-core processor, capable of meeting various demands in harsh environments. The front panel has an IP65 protection rating and features a fanless compact design, ensuring more stable and reliable operation in equipment manufacturing applications. Additionally, it offers two Gigabit Ethernet ports, four serial ports, four USB ports, supports dual independent display outputs (DP+VGA), has a built-in miniPCIe slot, and supports wireless communication expansion.
Haichen Project Case — Application of PLC1500 in the Project
Wuhan Haichen Industrial Control Technology Co., Ltd. is not only an authorized agent of Siemens automation products in Germany, but we also have our own engineering team capable of undertaking automation-related projects. Our engineers have their own insights on how to better apply Siemens products in projects. Below is an application example of the Siemens PLC S7-1500 product.
Guizhou Guihang Hongyang Sealing Parts Company Four-layer Extruder Control System
The production line for automotive sealing strips needs to simultaneously extrude four rubber strips of different sizes and shapes. Each rubber strip is made by softening material pellets through a high-temperature pipeline and then extruding them with an extruder through the high-temperature pipeline. The four rubber strips are bonded into a sealing strip using a combination mold. There are certain precision requirements for the temperature and the extrusion speed of each extruder.
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